TFC CVT Oversize ZX Kit (Honda Dio)
Description: TFC CVT Oversize ZX Kit for Honda Dio/Elite 50cc engines. Oversize complete ZX CVT kit for AF16-AF18 engine. Including Variator, Torque Drive, Clutch, Clutch Bell, and Front Pulley. The perfect kit for someone looking for complete ZX transmission. The front pulley is one of the best on the market.
NOTE: Recommend using a new belt with this kit. Belt and the belt drive facing plates KEEP DRY. All, other areas apply moly-graphite grease when assembling. Must re-use stock variator boss, variator fan overlay, washers, clutch back-ramp plate, clutch nut, and nuts. Drive belt required 654-18-30 or 669-18-30 (sold separately). Most parts also will fit Honda DIO's CVT.
Installation: Make sure variator drive face is seated properly and not get its teeth chewed by the Bendix: 1. Slack the belt by opening the CVT clutch gives belt slack to the variator side. 2. Then install the variator drive face while lifting the slack belt further away from the center boss if done properly should not see any splines between variator drive face slop-side and boss flat-side. Should be flushed together. 3. Then install the existing variator fan, washer, and hand-tight nut. 4. Finally, apply blue Loctite, torque nut to 30-35ft-lbs. For reassurance please consult your manufacturer's variator torque specs.
Specifications:1. Includes TFC Drive Face Forged Electroplated Blue +Star Him, Drive Face, and Kickstart him.
• 1x Drive Face Weight: 126gm / ID: 13.5mm (Splines 19) / OD: 114mm (Teeth 63) / H: 4.2<13.5mm
• 1x Stainless Steel Kickstart Him ID: 13.5mm (Splines 19) / OD: 34.32mm / H: 4<7.3mm
2. Includes TFC Variator 89mm, Roller weights, Variator housing, Variator slides, and Variator top.
• 1x Alumin-Alloy Housing ID: 20mm / OD: 89mm / H: 32.44mm
• 1x Metal Top ID: 14.15mm / OD: 73.50mm / H: 11.58mm
• 6x Roller Weights (red): 16x13 gm
• 3x Plastic Slides (black)
3. Includes TFC Secondary Sliding Sheave Oversize ZX, slider (torque driver), O-rings and clutch nut.
• 1x Rear Pulley Shaft ID: 17.43<21mm / OD: 34<45.1mm / H: 68.73mm
• 1x Rear Pulley Plate OD: 119mm
• 3x Secondary Slider Pins
• 1x Secondary Slider Funnel ID: 33.5mm / OD: 43mm / H: 32.70mm
• 1x Secondary Slider Plate OD: 119mm
• 1x Secondary Spring Seat/Funnel ID: 43mm / OD: 45<61mm / H: 30mm
• 1x Stainless Steel Clutch Nut: 39mm
4. Includes Compression Spring, Compression spring.
• 1x Spring Comp (black): 20% stiffer than stock / L: 106mm
• Spring ID: 48.5mm / OD: 58.2mm
• Wire Gauge: 4.2mm
5. Includes TFC Clutch Performance, Clutch housing, Clutch springs, and Clutch weights.
• 1x Clutch ID: 24<28mm / OD: 105mm / H: 29.55mm
• 3x 2000rpm Clutch Spring (red)
• 3x Clutch Weights (gray)
6. Includes TFC Clutch Bell, Clutch bell.
• 1x Clutch Bell (10-Spokes) Vented ID: 107mm / OD: 114.85mm / H: 34.54mm
• Splines: 22 / ID: 11<12mm / OD: 16.95mm / H: 17.75mm
• Made in Taiwan
• Fit Belt Size: 654, 669
• Fit Dowel Pin Set (8x14mm)
• Fit DIO 49/90cc+
Supported Models: Honda Dio AF16 AF18E 50; Elite S/SE/SR 1994-2001, Daelim Cordi 50, Kymco Fever/ZX50, SYM DD50, and virtually any scooter engine with these measurements.
Item Weight & Package Dimensions:
• 3.862 pounds | 17.5” (L) x 6.4” (W) x 5” (H)